Pouch Coding Machine
pouch coding machine
This Online Inkjet Printer Date Coder is a high-performance industrial coding solution designed for seamless integration into production lines. It automatically prints expiration dates, batch numbers, lot codes, barcodes, and QR codes directly onto a wide range of packaging surfaces including plastic bottles, glass jars, flexible pouches, cartons, and metal containers. The system supports variable data printing, ensuring each product receives accurate, real-time coding information for traceability and regulatory compliance. Whether applied to a high-speed beverage line or a small-batch food packaging operation, this printer delivers consistent, high-resolution marks that withstand handling and transit.
Technical Parameters
| Specification | Details |
|---|---|
| Print Technology | Inkjet (CIJ / TIJ) / Laser / TTO (varies by model) |
| Print Height | 2 mm – 25.4 mm (adjustable) |
| Print Resolution | Up to 300 × 300 DPI (TIJ models) |
| Max Print Speed | Up to 203 m/min |
| Message Length | 1–5 cm per print (adjustable) |
| Number of Lines | Up to 6 lines (depending on font matrix) |
| Ink Colors | Black, White, Red, Blue, Green, Yellow, UV Invisible |
| Control Interface | 7-inch touchscreen / 12-inch industrial display |
| Connectivity | USB, RS232, encoder, photoelectric sensor, optical sensor |
| Power Supply | 110–240V AC, 50/60Hz, 15W–700W depending on model |
| Operating Temperature | 0°C – 45°C |
| Humidity Range | 30% – 70% RH (non-condensing) |
| Machine Dimensions (Controller) | Approx. 136 × 87 × 36 mm (small TIJ model) |
| Machine Dimensions (Full Unit) | Up to 1000 × 500 × 1050 mm (larger CIJ systems) |
| Weight | 2.6 kg – 50 kg depending on model |
Product Features
High-Speed Printing
Supports production speeds up to 70–203 meters per minute, keeping pace with automated packaging lines.
Exceptional Print Quality
Delivers up to 300 DPI resolution for sharp, legible codes that meet industry readability standards (e.g., ISO 15415 for QR codes).
Versatile Substrate Compatibility
Prints reliably on both porous and non-porous surfaces, including PE, PP, PET, glass, metal, and coated films.
Quick-Drying Inks
Uses specially formulated inks that adhere to challenging surfaces like low-energy plastics, reducing smudging and production delays.
Unique Features
Intelligent Variable Data Printing: Supports dynamic content such as real-time dates, shift codes, counters, and serialized barcodes/QR codes for full product traceability, eliminating manual errors.
High-Resolution 300 DPI Output: Produces crisp, machine-readable codes that meet ISO standards for barcode and QR code readability.
360° Rotatable Printhead: Offers flexible installation for printing on products at any orientation – horizontally, downwards, or upwards – accommodating various packaging shapes.
Automatic Nozzle Seal Technology: Prevents printhead clogging during production pauses by retracting and sealing the nozzle, ensuring instant readiness and reducing cleaning downtime.
Fast Cartridge Change: Ink cartridges can be replaced in under 30 seconds with a simple snap-in mechanism, minimizing line stoppages.
Product Components
Control Unit: Industrial PLC or embedded Linux system with touchscreen HMI for message creation, storage, and machine settings.
Printhead Assembly: Precision nozzle or thermal printhead, mounting bracket, and protective cover.
Ink Delivery System: Cartridge or continuous ink supply with RFID chip for ink parameter recognition and remaining ink monitoring.
Sensors & Triggers: Photoelectric sensor, encoder, or foot pedal for print activation; adjustable positioning plates for precise code placement.
Connectivity Ports: USB, RS232, and external interfaces for integration with production line controls.
Product Installation
Site Preparation: Ensure adequate space for the printer, power supply (110–240V AC), and integration with your production line conveyor. Provide a stable work surface and, for larger units, a level floor.
Mounting: Mount the printhead onto the production line frame using adjustable brackets. The printhead can be positioned horizontally, vertically, or inverted.
Sensor Installation: Install the photoelectric sensor or encoder to detect product movement and trigger printing.
Electrical Connection: Connect the power supply, USB/RS232 cable, and sensor cables to the control unit.
Ink Cartridge Installation: Insert the ink cartridge or connect the continuous ink system. Prime the system if required.
Software Setup: Power on the unit. Use the touchscreen to set language, date/time formats, and create message templates (expiry date, batch number, barcode, etc.).
Configuration: Input production line speed and adjust print parameters. Use the positioning plate and sensor delay to set the exact print position on your packaging.
Test Run: Run a few test products through the line. Check print quality, code accuracy, and position. Adjust settings as needed.
Training: On-site or video training is available to ensure operators are familiar with daily operation, cartridge replacement, and basic troubleshooting.
Unique Features Compared to Other Products
Surface Preparation: Ensure packaging surfaces are clean, dry, and free from oils or dust for optimal ink adhesion.
Substrate Testing: Always test ink compatibility on a sample of your packaging material before full production, especially on non-porous plastics like PE and PP.
Environmental Conditions: Operate the printer within specified temperature (0–45°C) and humidity (30–70% RH) ranges to maintain print quality and prevent ink drying issues.
Condensation Management: For cold products (e.g., chilled bottles), use high-adhesion inks designed to print through light condensation layers.
Maintenance: Perform regular printhead cleaning as per manufacturer guidelines. Use the printer's self-diagnostic and auto-cleaning features to reduce manual intervention.
Electrical Safety: Ensure proper grounding and use surge protectors. Power down and disconnect before any cleaning or maintenance.
For pricing, customized configurations, or to request a free sample print test, please contact our sales team.
Hot Tags: pouch coding machine, China pouch coding machine manufacturers, suppliers, factory
Previous
No InformationYou Might Also Like
Send Inquiry