Corrugated Box Stitching Machine Manufacturers
corrugated box stitching machine manufacturers
The Top Loader Case Packing System is an all-in-one automatic packaging solution that integrates case erecting, top-load product filling, and case sealing into a single, continuous production line . Designed for corrugated cartons and boxes, it automatically picks flat blanks from a magazine, erects them into open cases, loads products from the top using a pick-and-place system or manual assist, and seals the filled cases with tape or hot-melt glue . This compact system is ideal for small to medium-sized factories seeking to automate their end-of-line packaging process, reduce labor costs, and ensure consistent, high-quality case packing for bottles, cans, pouches, cartons, and flexible packaging .
Technical Parameters
| Parameter | Specification |
|---|---|
| Machine Type | Top Load Automatic Case Packer & Erector |
| Operation Mode | Fully automatic / Semi-automatic (manual load options) |
| Case Erection Speed | 5 – 38 cases/minute (model dependent) |
| Product Loading Speed | Up to 120 PPM (bags/pouches) |
| Case Size Range (L×W×H) | Min: 240×150×140mm; Max: 600×500×450mm (customizable) |
| Product Size Range (Bag/Pouch) | L: 80–320mm; W: 80–200mm; H: 10–120mm |
| Sealing Method | Adhesive tape or hot-melt glue |
| Case Type | RSC (Regular Slotted Carton), trays, American boxes |
| Control System | PLC + Touchscreen HMI (Siemens/Allen-Bradley/Schneider available) |
| Machine Dimensions (L×W×H) | Approx. 2,200×1,250×1,400mm – 5,800×2,200×1,400mm |
| Machine Weight | Approx. 150 – 1,500 kg (model dependent) |
| Voltage | 380V/50Hz/3P (220V options available) |
| Power | 2 – 7.5 kW (model dependent) |
| Compressed Air | 0.6–0.8 Mpa, 0.4m³/min |
| Frame Material | Welded tubular steel / Stainless Steel options |
Product Features
All-in-One Automation – Save Space & Labor
The machine integrates case erecting, product loading, and case sealing in a single compact unit . This eliminates the need for separate machines and manual labor, significantly reducing your packaging line footprint and operational costs.
Flexible & Gentle Product Handling
Top-load design using vacuum or mechanical pick-and-place systems ensures gentle handling of products – ideal for fragile items like bottles, cans, and flexible pouches . The system accommodates a wide range of product configurations: single/multiple rows, single/multiple layers, standing/lying positions .
Fast & Tool-Free Size Changeover
Change between different case sizes in under 10 minutes with manual adjustments, or opt for fully automatic changeover – no special tools required . This flexibility makes it perfect for small-batch, multi-product production lines.
Boost Production Efficiency
Achieve speeds up to 38 cases per minute with continuous operation capability . Unlike manual packing, the system operates 24/7 with minimal supervision, maximizing your output and ROI.
Usage Precautions
| Area | Precaution |
|---|---|
| Installation | Ensure level floor surface; maintain adequate clearance around machine for maintenance access |
| Power Supply | Verify voltage matches machine rating; use appropriate circuit protection |
| Compressed Air | Use clean, dry air with proper filtration and lubrication |
| Operator Safety | Do not bypass safety interlocks; keep hands clear of moving parts during operation |
| Case Quality | Use good quality corrugated board; warped or damaged blanks may cause jams |
| Maintenance | Perform regular lubrication and inspection as per maintenance schedule |
| Cleaning | Disconnect power before cleaning; use non-corrosive cleaning agents |
| Training | Ensure all operators receive proper training before use |
why choose us
Factory Direct Pricing – Competitive wholesale prices with flexible shipping (FOB/CIF/EXW)
High-Quality Components – Premium brands: Siemens/Allen-Bradley PLC, Festo pneumatics, Nordson glue systems
Customization Available – Case size ranges, loading patterns, sealing methods tailored to your specific products
CE Certified Quality – Compliant with international safety and quality standards
Complete Support Package – Video installation guidance, online technical support, operator training, and spare parts supply
Product Applications
| Industry | Application Examples |
|---|---|
| Beverage | Bottles, cans, PET containers, glass bottles |
| Food | Pouches, bags, jars, trays, cartons |
| Cosmetics & Personal Care | Bottles, tubes, jars, display boxes |
| Pharmaceutical | Blister packs, cartons, bottles |
| Hardware & Industrial | Parts, fittings, small components |
| E-Commerce & Logistics | Fulfillment packaging, mixed case packing |
For detailed pricing, customization options, or a live demonstration, please contact our sales team today.
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