1, the input production size should be accurate, the machine displays the fault code, the first check whether the production data input is correct.
If there is an error between the input size and the actual product, the later stage may not achieve satisfactory results even if the fine tuning is in the process of production. The operator can use the electronic ruler of the device to automatically measure the size and ensure the accuracy of the input data.
2, it is best to arrange fixed personnel for production, such as the production of irregular machine adjustment or fault adjustment, please inform and register when the shift is over.
When there is a fault error report, the operator should register the wrong icon and wrong code displayed on the touch screen at the first time, and inform the replacement personnel when the shift is over, so as to prevent the replacement personnel from misoperation and serious equipment failure.
3, the rubber machine needs to ensure clean in daily production and timely treatment of waste caused by the production process.
6S management system in the "clean (SEIKETSU)" in addition to ensuring the clean and sanitary production environment, but also to execute on the production equipment, do a good job of detailed maintenance work, comply with the code of operation, then do the work will naturally get twice the result with half the effort.
4. The axle head and the position of the large chain on both sides of the book clip should be regularly maintained according to the actual production situation.
If it is not regularly maintained, it may lead to weak book clips in the long term, affecting the quality of gluing and reducing the product's color.
5, electric eye according to the production site environment for regular cleaning.
If there is dirt in the electric eye will cause the machine system to misreport the paper error, the operator only needs to use the air gun to blow or wipe with a clean cloth when completing the daily production work to ensure the normal operation of the electric eye.
6. The screw, guide rail, chain and CAM parts of the rubber machine need to be cleaned and lubricated regularly.
The dirt in the parts will cause the failure to return to the zero position during the adjustment, and it may also lead to the incorrect position of the near zero electric eye and overload, the inaccurate adjustment size, and the damage of the stepper motor and the control circuit board.
7. When adding glue in the glue furnace, do not add too much or too little.
Too much glue is easy to cause glue leakage, which leads to bad chain walking and affects the gluing situation; Too little glue can cause dry burning and damage fuses.
8. When the glue furnace is not in production, the glue furnace is idled to control the glue inside the glue furnace to be evenly heated.
Uneven heating of glue in glue furnace is easy to cause aging of glue, viscosity reduction, the quality of finished products is not up to standard, and it is also easy to cause fuse damage.
9, the spine has glue but milling back knife.
If the back milling operation is carried out in the case of glue on the spine, it is easy to wear the back milling tool and affect the quality of the product. The operator only needs to pay attention not to mill the back in the case of glue on the spine.
10, follow the machine accessories do not lose, all machine follow the machine accessories are exclusive equipment.
Once lost, the operator can not produce the production of a specific product due to the lack of adjusting accessories when the machine is fine tuning, and the engineer is difficult to adjust the machine when the door inspection.
