Disposable Glove Machine
Disposable glove machine
A disposable glove machine is a high-efficiency, automated production equipment designed to manufacture various types of disposable gloves-including nitrile, latex, PVC, PE, TPE, and CPE gloves-widely used in healthcare, food processing, beauty salons, industrial workshops, laboratories, and daily household scenarios. As global demand for hygiene and safety continues to rise, disposable gloves have become indispensable daily necessities, making the disposable glove machine a core investment for manufacturers, entrepreneurs, and enterprises looking to enter the PPE (Personal Protective Equipment) industry. Unlike traditional manual glove production, modern disposable glove machines integrate automatic feeding, molding, dipping (for latex/nitrile), heating, stripping, stacking, and packaging into one seamless production line, significantly reducing labor costs, improving production efficiency, and ensuring consistent product quality.
Technical Parameter Table
|
Parameter |
Semi-Automatic Disposable Glove Machine (Small-Scale) |
Fully Automatic Dipping-Type (Latex/Nitrile/PVC) |
Fully Automatic Thermoforming-Type (PE/TPE/CPE) |
|---|---|---|---|
|
Production Capacity |
500-2000 gloves/hour (single line) |
2000-40000 gloves/hour (industrial models up to 40000 gloves/hour) |
6000-24000 gloves/hour (50-200 pcs/min, double line up to 400 pcs/min) |
|
Applicable Raw Materials |
Latex, PVC paste (basic types) |
Latex, nitrile rubber, PVC paste |
PE, HDPE, LDPE, TPE, CPE film |
|
Glove Size Range |
S, M, L (fixed size, replaceable mold) |
XS, S, M, L, XL (adjustable, customizable) |
Length: 200-500mm; Width: 260-500mm (customizable mold) |
|
Glove Thickness |
0.05-0.15mm (adjustable) |
0.03-0.20mm (adjustable, double dipping for thicker gloves) |
0.004-0.03mm (film thickness, adjustable) |
|
Temperature Range |
80-180℃ (drying/curing) |
80-200℃ (PID control, ±5℃ precision) |
60-150℃ (sealing/thermoforming, constant temperature) |
|
Power Supply |
220V single-phase, 3-8kW |
380V three-phase, 10-80kW (industrial models up to 80kW) |
220V/380V, 5-20kW (20kva for high-speed models) |
|
Air Pressure |
0.4-0.6MPa (manual adjustment) |
0.5-0.8MPa (pneumatic control, stable pressure) |
6-7bar (for pneumatic parts) |
|
Machine Dimensions (L×W×H) |
2000×800×1500mm (compact, table/floor-mounted) |
10000×2000×2500mm (industrial line up to 50000×2000×6000mm) |
3000-8500×900-1700×1600-1850mm (varies by speed) |
|
Machine Weight |
200-500kg |
500-3000kg (industrial line up to 3000kg+) |
1000-1300kg |
|
Automation Level |
Semi-automatic (manual feeding, semi-auto molding) |
Fully automatic (integrated feeding to packaging, PLC control) |
Fully automatic (jumbo film to finished product, one process flow) |
|
Operator Requirement |
2-3 operators |
1-2 operators (supervision only) |
1 operator (full automation) |
|
Key Features |
Basic digital control, manual mold cleaning, simple operation, low cost |
PLC touchscreen, auto dipping/drying/stripping, PID temp control, high qualification rate (≥97%) |
Photoelectric tracing, auto waste separation, melting cut-off, customizable mold, double-line output optional |
|
Certifications |
CE, RoHS |
CE, RoHS, ISO, FDA (meets medical grade standards) |
CE, RoHS, FDA (food/medical grade optional) |
Core Components
Digital Control System
Equipped with an intuitive LCD touchscreen or PLC control panel, allowing precise adjustment of production speed, temperature, pressure, and dipping time (for dipping-type machines). Advanced models feature programmable presets, automatic counting, and real-time fault alerts, reducing manual intervention and ensuring stable operation.
Power System
Composed of high-frequency motors, frequency converters (e.g., Panasonic inverters), and transmission chains, providing stable power output and adjustable speed. The system ensures low noise, low energy consumption, and long-term reliable operation.
Safety Protection System
Includes emergency stop buttons, overheat protection, overload protection, and safety guards to protect operators and prevent equipment damage. For dipping-type machines, anti-explosion valves and anti-leakage devices are added to ensure safe operation of heating and raw material storage systems.
High Production Efficiency & Continuous Operation
Modern disposable glove machines adopt fully automated production lines, eliminating manual intervention in key links such as feeding, molding, drying, and packaging. Fully automatic models can produce up to 40000 gloves per hour (or 400 gloves per minute for double-line thermoforming models), which is 10-20 times more efficient than traditional manual production. The continuous operation design ensures 24-hour stable production, significantly increasing throughput and enabling businesses to fulfill large orders quickly and meet tight delivery deadlines.
Consistent Product Quality & High Qualification Rate
Equipped with advanced digital control systems (PLC, PID temperature control) and precise mechanical structures, disposable glove machines ensure uniform glove thickness, consistent size, and smooth surfaces-eliminating defects such as pinholes, blemishes, and uneven edges common in manual production. Dipping-type machines achieve a product qualification rate of over 97%, while thermoforming models produce burr-free gloves with tight seals. This consistency not only enhances product competitiveness but also reduces waste and production costs.
Operation Process
1.Raw Material Preparation:
Mix and process raw materials (latex, nitrile, PVC paste) according to the required formula, ensuring uniform consistency and meeting hygiene standards. For latex gloves, the protein content is controlled below 120 micrograms/gram to meet international standards.
2.Mold Cleaning & Pretreatment: Clean the hand molds to remove dirt, then dip them in a coagulant to attach calcium ions to the mold surface-this is a prerequisite for latex/nitrile coagulation.
3.Dipping Process:
The hand molds enter the dipping tank, where the raw material adheres to the mold surface. A second dipping step is added to reduce pinholes and blemishes, ensuring glove thickness uniformity.
4.Drying & Curing:
The dipped molds pass through the tunnel-type drying oven, where hot air circulation heats and cures the raw material, forming the glove shape. The PID temperature control ensures uniform heating and consistent gloss.
5.Beading & Stripping:
The glove wrist is curled (beading) to facilitate wearing and demolding, then the automatic stripping machine removes the finished gloves from the molds.
6,Stacking & Packaging:
The stacking machine arranges the gloves neatly, then the automatic packaging system counts, seals, and packages the gloves for storage or delivery.
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