Alumina Ceramic Roller

Alumina Ceramic Roller

Alumina ceramic roller Carton printing is different from other flexography, it belongs to sheet-fed printing, and the substrate is corrugated paper, with a rough surface and a certain thickness. In order to achieve good results, the transfer and leveling of ink on the anilox roller should be...
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Product Introduction

 

Alumina ceramic roller
 

Carton printing is different from other flexography, it belongs to sheet-fed printing, and the substrate is corrugated paper, with a rough surface and a certain thickness. In order to achieve good results, the transfer and leveling of ink on the anilox roller should be very good. The anilox roller is the "heart" of the carton printing machine, which directly determines the brightness, smoothness and clarity of the printed color. As the standardization and exquisiteness of carton printing are getting higher and higher in the market, the high-quality and stable ceramic net anilox roller is an urgent demand for equipment manufacturers and carton enterprises.

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01

Dense ceramic layer

The perfect coating: Advanced plasma spraying system is introduced from abroad, and imported ceramic powder is selected and sprayed into a more dense, harder, more wear-resistant and more suitable ceramic coating for laser engraving. By improving the thermal spraying process, the ceramic layer with low porosity was obtained, which was twice as low as that of the conventional ceramic layer Murata carton roller.

02

Improving the thermal spraying process

Applied to carton spoke products, which can make the porosity of ceramic layer lower than 0.5%. This treatment further reduces the surface tension of the ceramic layer, makes the transfer of ink smoother, and provides more comprehensive protection for the metal substrate under the ceramic layer to avoid damage caused by substrate corrosion. But also prevent that finely divided ceramic from falling off in the use process.

03

Excellent wear-resistant ceramic coating performance

Anti-corrosion bottom nickel-chromium coating Special pure alumina (AL203) ceramic layer Re-protection of special ceramic sealing agent Porosity: 0.5% Hardness of coating: HV0.3>1100. Bonding strength: 40-60 MPa

04

More suitable for carton printing needs.

Precision engraving: A new generation of fiber laser system and new engraving software are introduced from Britain to engrave various meshes with finer, higher mesh and larger ink load, so as to meet any needs of ceramic ceramic net roller. The mesh hole is the carrier of ink, and the structure of the mesh hole directly affects the use feeling of the anilox roller, including ink loading, ink transfer deviation, scribing and so on.

 

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1. Product specifications Effective engraving diameter of roller surface: 50 ~ 600MM Effective engraving length of roller surface: L100 ~ 5500 mm. Number of engraving lines: 50~1200 LPI

2. Net type Mesh shape: honeycomb, M-FCC, M-INC and other specially designed meshes. Mesh arrangement angles: 75, 60, 45, 30 and other specific requirements.

3. Quality accuracy Full jump: 0.005-0.01mm. Circular postscript: 0.01 MM Dynamic balance quality level: G2.5

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