Paper Plastic Machine For PVC Film
Paper Plastic Machine for PVC film
The Paper Plastic Machine for PVC Film operates through a scientific and efficient workflow that covers five core stages: automatic unwinding, material cleaning, precision processing (slitting/cutting/lamination), tension control & edge alignment, and finished product rewinding/conveying. The entire process is fully automated, requiring only 1-2 operators for monitoring and parameter adjustment, which significantly reduces labor dependence and human error, while ensuring consistent processing quality across all products.In the unwinding stage, the machine is equipped with a hydraulic shaftless unwinding system, which simplifies the handling of large PVC film rolls and ensures stable feeding. The maximum unwinding diameter can reach up to 1400mm, supporting large-volume continuous production without frequent roll replacement. The unwinding unit adopts a pneumatic brake system and automatic tension control, which precisely adjusts the unwinding speed to match the processing speed, preventing film stretching or loosening. For PVC films prone to static electricity, the machine is equipped with a static brush to eliminate static, avoiding dust adsorption and film adhesion during processing.
Technical Parameter Table
|
Parameter Name |
Standard Specification |
Optional Specification |
|---|---|---|
|
Processing Speed |
Slitting: 30-400 m/min; Cutting: 10-120 cuts/min |
Slitting: Up to 450 m/min (high-speed model) |
|
Applicable PVC Film Thickness |
0.01-0.5 mm |
0.005-1.0 mm (customizable) |
|
Max Unwinding Diameter |
700-1400 mm |
Up to 1600 mm (large-roll model) |
|
Max Processing Width |
1100-1600 mm |
Customizable (up to 2400 mm) |
|
Slitting Precision |
±0.2 mm |
±0.1 mm (high-precision model) |
|
Cutting Length (Roll-to-Sheet) |
20-1000 mm |
Customizable (0-2000 mm) |
|
Max Rewinding Diameter |
600 mm |
Up to 800 mm |
|
Tension Control Range |
0.5-50 N |
0.3-100 N (adjustable) |
|
Control System |
PLC + 7-inch touch screen |
Siemens/Mitsubishi PLC + 10-inch full-color touch screen |
|
Power Supply |
AC 380V, 50/60Hz, 8-25 kW |
AC 220V/110V (customized), 32kW (large-scale model) |
|
Compressed Air Requirement |
0.3-0.5 MPa |
0.5-0.8 MPa (lamination model) |
|
Machine Dimension (L×W×H) |
4200×2200×1800 mm (slitting model) |
5400×1900×1400 mm ~ 17000×5000×3500 mm (different models) |
|
Machine Weight |
About 1700-3800 kg |
5000-12000 kg (large-scale model) |
|
Protection Level |
IP54 |
IP65 (waterproof & dustproof) |
|
Communication Interface |
RS485/Modbus-RTU |
WiFi/Bluetooth/USB wireless transmission |
|
Optional Devices |
Static elimination device, waste edge suction system, automatic stacker |
Lamination unit, date printing device, CCD edge alignment system, inflatable shaft |
Core Advantages
High Precision & Consistent Quality
Adopts three servo motor synchronous control and EPC edge alignment system, ensuring slitting precision up to ±0.2mm and cutting precision up to ±0.1mm. The intelligent tension control system maintains stable tension throughout processing, avoiding wrinkles, tearing, and edge burrs, ensuring consistent quality for every batch of products.
Full Automation & High Efficiency
Integrates unwinding, cleaning, processing, tension control, and rewinding into one seamless process, reducing labor demand by 80% compared to manual processing. The high processing speed (up to 400 m/min for slitting) is 5-8 times higher than manual operation, significantly improving production efficiency and reducing labor costs.
Versatile Compatibility
Suitable for various PVC film types (packaging, decorative, self-adhesive, protective) and thicknesses (0.01-0.5mm). Supports multiple processing functions (slitting, cutting, lamination) and can be integrated with paper, cardboard, or other materials, catering to diverse production needs of packaging, decoration, and printing industries.
Cost-Saving & Eco-Friendly
The precise processing and waste edge suction system reduce material waste by up to 30%, lowering material costs. The energy-saving servo drive system and variable frequency speed control reduce energy consumption by 15-20% compared to traditional machines. No solvent or harmful emissions, complying with European and American environmental regulations.
why choose us
Enhance Product Added Value: High-precision processing ensures PVC film products have smooth edges, uniform size, and stable quality, making them more competitive in the packaging and decoration markets. The lamination function enables PVC film-paper composite products, expanding product lines and meeting different customer demands.
Reduce Costs & Improve Profitability: Full automation reduces labor costs by 60-80%, and the material-saving design lowers material costs. The high efficiency and low maintenance requirements reduce long-term operational costs, helping businesses improve profit margins.
Ensure Consistent Quality & Reduce Defects: The automatic control system and precise processing technology ensure uniform quality across all products, reducing the defective rate to less than 0.005%. This avoids rework costs and improves customer satisfaction.
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